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C Profile Roll forming machine for Switch board Cabinet
C purline machine fly saw cutting Main Parameter
1. Install size: 13500mm*2200mm*1500mm
2. Rollers: 13rows
3. Rolling material: Gcr 15
4. Main motor power: 11 KW
5. Hydraulic unit power: 3 KW ( the motor for fly saw)
6. Pressure of the hydraulic unit: 15Mpa
7. Productivity: 0-10 m/min
8. Punching material: Cr12
9. Electric control system: PLC vector inverter
10. Raw material thickness: 1.5-3.0mm
11. Forming standard: 80-300
12. Shaped rib (optional)
C purline machine fly saw cutting Main Machine
2. Processing technique and deployment
Processes: Man-made un-coiler- Straightening---Roll forming machine- PLC system- Hydraulic cutting --Receiving table
3. Summary of the structure
(1). Common un-coiler
Functional and structural characteristics: It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. The un-coiler can bear 3t. It is suitable to process the coiled steel with the inside diameter.
(2). Feeding the material into the platform
Functional and structural characteristics: Put the raw material(steel srip) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
(3). Molding core
Functional and structural characteristics: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard chrome plating, heat treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Rolling chrome thickness: 0.01 mm
Rolling material: Forging Steel 45#
Material of the mold: Cr40. And the mold is heat-treated.
(4). Shearing mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Match equipment: It contains one set of cutting tools, one hydraulic tank and Mold.
(5). Hydraulic system
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.
Match equipment: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves.
Power of the oil pump: 11.5kw
Hydraulic oil: 40#
(6). Computer control cabinet:
It adopts Panasonic PLC to control. The target piece's length is adjustable and digit of it can be adjusted. Computed mode has two modes: Automatic and manual one. The system is easy to operate and use.
(7). Counter:
One counter gauges length, pulses, and decides length.
(8). Molded pieces receiving table
It adopts welded steel and supported roller to transmit the products. There are one frame with the length of 6m.
C purline machine fly saw cutting Main Parameter
1. Install size: 13500mm*2200mm*1500mm
2. Rollers: 13rows
3. Rolling material: Gcr 15
4. Main motor power: 11 KW
5. Hydraulic unit power: 3 KW ( the motor for fly saw)
6. Pressure of the hydraulic unit: 15Mpa
7. Productivity: 0-10 m/min
8. Punching material: Cr12
9. Electric control system: PLC vector inverter
10. Raw material thickness: 1.5-3.0mm
11. Forming standard: 80-300
12. Shaped rib (optional)
C purline machine fly saw cutting Main Machine
2. Processing technique and deployment
Processes: Man-made un-coiler- Straightening---Roll forming machine- PLC system- Hydraulic cutting --Receiving table
3. Summary of the structure
(1). Common un-coiler
Functional and structural characteristics: It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. The un-coiler can bear 3t. It is suitable to process the coiled steel with the inside diameter.
(2). Feeding the material into the platform
Functional and structural characteristics: Put the raw material(steel srip) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
(3). Molding core
Functional and structural characteristics: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard chrome plating, heat treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Rolling chrome thickness: 0.01 mm
Rolling material: Forging Steel 45#
Material of the mold: Cr40. And the mold is heat-treated.
(4). Shearing mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Match equipment: It contains one set of cutting tools, one hydraulic tank and Mold.
(5). Hydraulic system
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.
Match equipment: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves.
Power of the oil pump: 11.5kw
Hydraulic oil: 40#
(6). Computer control cabinet:
It adopts Panasonic PLC to control. The target piece's length is adjustable and digit of it can be adjusted. Computed mode has two modes: Automatic and manual one. The system is easy to operate and use.
(7). Counter:
One counter gauges length, pulses, and decides length.
(8). Molded pieces receiving table
It adopts welded steel and supported roller to transmit the products. There are one frame with the length of 6m.
| Main parameters of C80-300 roll forming machine | ||
| 1 | Suitable to process | steel |
| 2 | Width of the feeding material | Max. 500 mm |
| 3 | Roller station | 15 rows |
| 4 | Thickness of feeding material | 1.5-3.0mm |
| 5 | Productivity | 8-10m/min |
| 6 | Rollers' material | 45# steel |
| 7 | Diameter of shaft | 80mm |
| 8 | Weight | About 6.5T |
| 9 | Size | 8500*1500*1400mm |
| 10 | Voltage | 380V 50HZ 3phases |
| 11 | Wall thickness of main forming machine | 20mm steel plate |
| 12 | Main forming machine body | 300 mm H steel |
| 13 | Motor power | 11+5.5 kw |